Climate Surfaces Powder Coated Products

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Construction of 500 prefab transportable buildings using Climateline for the walls & ceilings

Climate

 

  • ClimateLine Standard and Aqua used for lining walls and ceilings
  • 145,000m2 of Climateline supplied as cut to size panels
  • Delivered significant program efficiencies and reduced waste

March 2016 marked the completion of a landmark eight month project for Climate Surfaces,
supplying 145,000m2 of Climateline powder coated plasterboard sheets to ATCO Structures and Logistics in Western Australia. One of the largest producers of modular buildings in the world operating globally. The project, a workforce accommodation camp for a large natural gas project in Western Australia comprises 500 prefabricated accommodation buildings to house 2000 workers, plus support
service buildings such as dining rooms and ablution blocks.

For ATCO, it was the first time using powder coated plasterboard. General Manager Brad Tucker says that while this presented an element of risk (especially on a project of this scale) he was motivated by the significant advantages and value the product offered both ATCO and their client. A visit to Climate’s factory in Auckland gave Brad the assurance he needed.

Programme Efficiencies

A key driver for using Climateline was the speed of production it allowed says Brad. “Project time frames were tight, using the pre-finished product meant we didn’t need wet trades on the factory floor which allowed us to easily achieve an ambitious programme of four times (15m x 4.2m) buildings a
day.”
Climate delivered the ClimateLine sheets to ATCO’s plant in Perth; in house lots of cut-to-size panels ready to simply slot into place. Completed units were then transported more than
1500kms to the project site.

Cost SavingsBoard waste was less than 1% compared to the industry standard of 15%, which provided a significant
cost saving. “The price of the material (board for board) is slightly higher than standard plasterboard,” explains Brad. “By the time we added up the cost savings on labour, wastage and clean
up we actualised a cost saving.”

Superior Finish and Performance

Created by the application of Climate’s powder coating, thermally fused to a plasterboard
substrate, Climateline’s finish is consistent, VOC free and durable.
ATCO was extremely pleased to deliver such a high-performing product to the client.

“From a supplier standpoint Climate was one of the success stories of the project,” Brad says. “We are very happy to continue working with Climate and using Climateline.”

Enhanced Hygiene Protection on your Wall Linings and Ceiling Tiles with Climate® Powder Antimicrobial Formulations

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Climateline® and Ecotile™ plasterboard linings now feature BioCote® antimicrobial technology in their powder-coated surface, offering increased levels of protection against bacteria, mould, and fungi for your projects that need to meet high hygiene standards.

Climate is pleased to announce the latest development in their zero-VOC powder coating technology, with the addition of the BioCote® antimicrobial technology. This ensures greater bacterial and mould resistance for linings where hygiene is crucial including; hospitals, schools, restaurants, food processing plants, laboratories, gyms and more.

 

Increased resistance against bacterial growth for hygiene critical areas

BioCote® active ingredients disrupt the cellular functions of microorganisms, to prevent their survival on treated surfaces.

By incorporating BioCote® into Climate Surfaces powder coating formulas, it offers peace of mind that Climateline® and Ecotile™ products actively reduce and minimise bacteria and mould — helping to keep surfaces fresher for longer, reducing odours, and making maintenance easier in demanding environments.

 

Tested to reduce up to 99% of bacteria in 24 hours

Rigorous testing confirms that BioCote® technology in Climate powder coatings reduces up to 99.9% of bacteria, including Staphylococcus aureus and Escherichia coli within 24 hours.

 

Long-lasting surface protection from mould, odours and discolouration

In addition to the antimicrobial effect, the BioCote® additive in Climate powder coatings contributes to reduced mould growth, odours and stains that can affect a surface over time — typically caused by bacterial growth. This ensures Climateline® and Ecotile™ retain their performance and visual appeal for longer — even in areas exposed to significant moisture and robust cleaning schedules.

NZ made, Global Greentag certified, Climateline® and Ecotile™ — now with BioCote® are available nationwide from Comfortech Building Performance Solutions.

Pre-finished Plasterboard: 60% Faster Than Painting Walls

Climate

Plasterboard is the primary material of choice in New Zealand for the interior surface of walls and ceilings. Plasterboard is economic, easy to install, fire-resistant, non-toxic, long-lasting, repairable and usually manufactured locally. A limiting attribute, however, is that the finishing methodology is very laborious and slow; it requires significant downtime while waiting for the plaster and paint to dry. Clients expect monolithic walls where plasterboard is concerned, and while improvements on method and materials have been made to speed up the finishing process, it remains an inefficient process no matter the increments of advance.

Some solutions include an experimental initiative in Japan using a robot to install the product. Another is to eliminate joins entirely by using very large boards installed at a factory or site, be it gypsum or wood-based materials. Another solution somewhere in-between these and somewhat more practical is to eliminate the plaster and paint process. This would mean that a room which takes 40 hours to plaster and paint including the drying times, would only take 24 hours. In the prefab context, this idea plays an even more important role by increasing production output significantly by eliminating application and drying times of plaster and paint. Production output and reduced lead times equate to significant savings that could be passed onto the client.

In order to address the preference for a monolithic finish while unlocking the productivity potential for a pre-finished panelised plasterboard system, Climate has developed a longer and wider sheet that is up to 4.8m long x 1.35m wide, to enable a horizontal fixing format suitable for most wall sections. This is complemented by a slim profile aluminium extrusion finished with the same powder coating as the powder coat board surface for a perfect match. The resulting look is a contemporary and clean appearance with a single horizontal line. This simple yet profound change enables the industry to unlock the significant economic value of such a method while delivering a finish the client will value.

ClimateLine Pre-Finished Plasterboard Saves Time and Eliminates Dust

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Because of a need to save time and create a specific design aesthetic, Tauranga architect Richard Hale specified ClimateLine pre-finished plasterboard in his latest commercial project.

During construction he discovered there was more to ClimateLine than he initially thought.

ClimateLine is a pre-finished plasterboard that eliminates the need for stopping, sanding and painting, therefore cutting down on labour time and costs, and ridding building sites of dust and mess.

“Rayonier is an American forestry management company and we were hired to refine the office, enhance interoffice communications and create a more presentable space,” Richard says. “They wanted us to use a lot of timber products and we had only a strict six week window to strip out and rebuild a 250m² office.”

Due to the expanse of timber Richard planned to use a negative detail. He learnt that ClimateLine would be able to achieve a similar look, with its knife-edge hinging system in a contrasting finish. ClimateLine would also save crucial time and could be custom coloured in the company’s corporate shade.

“It was easy to put up and involved no stopping, sanding or painting which can often take a couple of weeks to complete.” Richard says. “This was a high-IT environment but we didn’t have to use drop sheets or worry about dust getting into the equipment. Plus it was winter which is traditionally a difficult time to get paint dry quickly.”

Builder Jeff Parkes of Jafa Construction says he hadn’t used ClimateLine before and was curious about its benefits.

His thoughts post-installation? “Brilliant.”

“It was easy to install, fitted together well, was easy to work with and reduced the amount of clean up because there was no dust created in the construction process. I was worried about handling it but there’s so much strength in it; it’s a very strong product.”

Because there was sub-contract work remaining after installation of the sheets, Jeff had concerns about accidental damage, but was pleased to discover the plasterboard came with a protective plastic coating that peeled off at the last minute to reveal a perfect finish.

“I would definitely use it again. It was very enjoyable to work with,” Jeff says.
Richard echoes his sentiments: “There is no way we would have finished this project on time if we’d used the traditional methods of stopping and painting plasterboard.”

ClimateLine can be used in dry, wet and hygienic areas in both commercial and domestic projects. A range of joiners is available – in a colour-matched powdercoat finish or natural anodised finish – to suit all design specifications. The durable plasterboard can be found in many projects around the country including hospitals and medical buildings, restaurants, early childhood learning centres, transportable homes, offices and residential homes.

Register for an info pack on ClimateLine by July 26th 2013 and be in to win two nights accommodation at Ohtel in Wellington.

Climate Surfaces